Improve physical geometry, fluid solvers, audio, and profiling

engines/single-650.toml

@@ -1,5 +1,5 @@
 # Engine definition. Dimensional keys state their units.
-schema_version = 1
+schema_version = 2
 id = "single-650"
 name = "650 cc / big thumper"
 category = "Singles / four-stroke"
@@ -7,9 +7,11 @@ description = "Estimated concept calibration / EFI"
 order = 18
 cycle = "four_stroke"
 
+[simulation]
+cells_per_meter = 20.0
+
 [engine]
 bank_angle_deg = 60.0
-collector_volume_litres = 0.25
 cylinders = 1
 initial_rpm = 1400.0
 initialize_phased_charge = true
@@ -18,7 +20,6 @@ maximum_load_torque_nm = 30.0
 minimum_substeps = 1
 phase_degrees = [0.0]
 pipe_damping = 1.0
-plenum_volume_litres = 1.0
 starter_torque_nm = 16.29701
 throttle_diameter_mm = 65.0
 topology = "collector"
@@ -31,18 +32,12 @@ burn_duration_deg = 60.0
 burn_start_deg = 5.0
 compression = 10.0
 energy_variation = 0.05
-exhaust_close_deg = 390.0
-exhaust_open_deg = 130.0
 exhaust_valve_count = 1
 exhaust_valve_diameter_mm = 32.0
-exhaust_valve_lift_mm = 9.000001
 fuel_lhv_j_per_kg = 4.4e+07
 heat_transfer = 100.0
-intake_close_deg = 590.0
-intake_open_deg = 340.0
 intake_valve_count = 1
 intake_valve_diameter_mm = 38.0
-intake_valve_lift_mm = 10.0
 misfire_probability = 0.0
 rod_mm = 149.4
 stroke_mm = 83.0
@@ -101,24 +96,171 @@ system = "injection"
 
 [[pipes]]
 id = "intake"
-cells = 4
 diameter_mm = 75.0
-length_mm = 200.0
 
 [[pipes]]
 id = "runners"
-cells = 5
 diameter_mm = 35.0
-length_mm = 250.0
 
 [[pipes]]
 id = "primaries"
-cells = 13
 diameter_mm = 38.0
-length_mm = 650.0
 
 [[pipes]]
 id = "tailpipe"
-cells = 30
 diameter_mm = 60.0
-length_mm = 1500.0
+
+[cam.intake]
+points = [
+  [0.000, 0.000000],
+  [340.000, 0.000000],
+  [345.000, 0.181760],
+  [350.000, 0.686080],
+  [355.000, 1.451520],
+  [360.000, 2.416640],
+  [365.000, 3.520000],
+  [370.000, 4.700160],
+  [375.000, 5.895680],
+  [380.000, 7.045120],
+  [385.000, 8.087040],
+  [390.000, 8.960000],
+  [395.000, 9.602560],
+  [400.000, 9.953280],
+  [402.500, 10.000000],
+  [527.500, 10.000000],
+  [532.500, 9.818240],
+  [537.500, 9.313920],
+  [542.500, 8.548480],
+  [547.500, 7.583360],
+  [552.500, 6.480000],
+  [557.500, 5.299840],
+  [562.500, 4.104320],
+  [567.500, 2.954880],
+  [572.500, 1.912960],
+  [577.500, 1.040000],
+  [582.500, 0.397440],
+  [587.500, 0.046720],
+  [590.000, 0.000000],
+  [720.000, 0.000000]
+]
+
+[cam.exhaust]
+points = [
+  [0.000, 0.000000],
+  [130.000, 0.000000],
+  [135.000, 0.151570],
+  [140.000, 0.573509],
+  [145.000, 1.216659],
+  [150.000, 2.031862],
+  [155.000, 2.969959],
+  [160.000, 3.981794],
+  [165.000, 5.018207],
+  [170.000, 6.030042],
+  [175.000, 6.968139],
+  [180.000, 7.783342],
+  [185.000, 8.426492],
+  [190.000, 8.848431],
+  [195.000, 9.000001],
+  [325.000, 9.000001],
+  [330.000, 8.848431],
+  [335.000, 8.426492],
+  [340.000, 7.783342],
+  [345.000, 6.968139],
+  [350.000, 6.030042],
+  [355.000, 5.018207],
+  [360.000, 3.981794],
+  [365.000, 2.969959],
+  [370.000, 2.031862],
+  [375.000, 1.216659],
+  [380.000, 0.573509],
+  [385.000, 0.151570],
+  [390.000, 0.000000],
+  [720.000, 0.000000]
+]
+
+[valves.intake]
+mass_g = 35.0
+spring_rate_n_per_mm = 38.0
+damping_n_s_per_m = 24.0
+seat_force_n = 75.0
+maximum_lift_mm = 15.0
+seat_restitution = 0.005
+cam_restitution = 0.01
+stop_restitution = 0.01
+
+[valves.exhaust]
+mass_g = 35.0
+spring_rate_n_per_mm = 38.0
+damping_n_s_per_m = 24.0
+seat_force_n = 75.0
+maximum_lift_mm = 15.0
+seat_restitution = 0.005
+cam_restitution = 0.01
+stop_restitution = 0.01
+
+[valve_sound]
+mode_hz = 3600.0
+effective_mass_g = 180.0
+radiation_area_cm2 = 10.0
+damping_ratio = 0.9
+
+[[geometry.cylinders]]
+origin_mm = [ 0, 0, 0 ]
+tilt_deg = 0.0
+
+# intake
+[[geometry.pipes]]
+index = 0
+points_mm = [
+  [ -259, 192.1222, -380 ],
+  [ -59, 192.1222, -380 ]
+]
+
+# runners
+[[geometry.pipes]]
+index = 1
+points_mm = [
+  [ 0, 192.1222, -290 ],
+  [ 0, 192.1222, -40 ]
+]
+
+# primaries
+[[geometry.pipes]]
+index = 2
+points_mm = [
+  [ 0, 192.1222, 50 ],
+  [ 0.9799, 188.5111, 65.2858 ],
+  [ 3.7492, 182.718, 78.469 ],
+  [ 8.0523, 174.9286, 89.7037 ],
+  [ 13.6334, 165.3287, 99.144 ],
+  [ 20.2371, 154.1038, 106.9438 ],
+  [ 27.6077, 141.4398, 113.2573 ],
+  [ 35.4896, 127.5224, 118.2383 ],
+  [ 43.627, 112.5371, 122.0411 ],
+  [ 51.7645, 96.6697, 124.8196 ],
+  [ 59.6463, 80.106, 126.7279 ],
+  [ 67.0169, 63.0315, 127.9199 ],
+  [ 73.6206, 45.632, 128.5498 ],
+  [ 79.2018, 28.0933, 128.7716 ],
+  [ 83.5049, 10.6009, 128.7393 ],
+  [ 86.2742, -6.6594, 128.607 ],
+  [ 87.2541, -23.502, 128.5287 ]
+]
+
+# tailpipe
+[[geometry.pipes]]
+index = 3
+points_mm = [
+  [ 131.4981, -55, 140 ],
+  [ 1631.498, -55, 140 ]
+]
+
+[[geometry.volumes]]
+id = "intake_plenum"
+center_mm = [ 0, 192.1222, -380 ]
+size_mm = [ 118, 47.081, 180 ]
+
+[[geometry.volumes]]
+id = "exhaust_collector"
+center_mm = [ 100, -55, 140 ]
+size_mm = [ 62.9961, 62.9961, 62.9961 ]